PERFORMANCE TESTING OF RADIANT BARRIERS (RB) WITH
R11, R19, AND R30 CELLULOSE AND ROCK WOOL INSULATION
JAMES A. HALL
Project Engineer
Tennessee Valley Authorlty
Chattanooga. Tennessee
ABSTRACT:
TVA has previously conducted testing to
determine the effects of attic RBs when used with R19
fiberglass Insulation durlng summer and wlnter
condltlons. This previous testing, and the
testing described in this paper, used five small test
cells exposed to ambient conditions. Heat flux
transducers measured heat transfer between the attic
and conditioned space. The objective of the testing
descrlbed in this paper was to determine summer and
winter RB performance when used with cellulose and
rock wool Insulatlons at R-value levels of R11, R19,
and R30.
In addition, several sumner side-by-side tests
were conducted to determine the effects of: dust on
RB perfonance, a low-emissivity paint, a
high-emissivity material (black plastic) laid
directly on top of the Insulatlon, and a single-sided
RB placed on top of the Insulation (RBT) wlth the
reflectlve side down.
INTRODUCTION:
Previous work a t TVA, the University of
Mississippy, the Florida Solar Energy Center,
has shown that RBs can provide
significant reductions in sumner ceiling heat gain
when used with R19 fiberglass. An RB is generally
deflned as a material wlth at least one low
emissivity surface facing an airspace. Also,
previous work has shown that RBs can
reduce winter ceiling heat loss when used with R19
fiberglass, although the reduction in ceiling heat
flux is much less than during sumner. An RB is
defined here as a thin, sheet-like materlal wlth at
least one low emissivity surface facing an air
space.
Two key questions emerged from these previous
studies:
1. What are the effects of RBs when used wlth
R-values other than R19?
2. What are the effects of RBs when used with
Insulatlons other than fiberglass?
These questlons were addressed in the testlng
conducted during the summer of 1986 and the winter of
1986/1987.
As RB testing has progressed, numerous other
questions also have been raised. The questions that
were addressed in sumner, slde-by-side tests were:
1. What is the effect of dust on the RBT's ceiling heat flux reduction ?
2. What is the reduction in ceiling heat flux from low-emlsslvity palnts applied to the underside of the roof deck?
3. How much of the reduction in ceiling heat flux from the RBT is due to reduction in
infrared radiation and how much to its presence as a radiant barrier to convection heat transfer?
PROJECT DESCRIPTION:
OBJECTIVES:
The overall objectives of this project were to:
1. Assess the sumner and wlnter performance of
RBs when used with R11, R19, and R30 insulatlon.
2. Assess the summer and winter performance of
RBs when used with nonfiberglass insulations--cellulose and rock wool.
3. Address questions concerning low-emissivity paints, the impact of dust on reduction in
ceiling heat flux from the RBT, and the effect of a high-emissivity "convection radiant barrier."
TEST METHODOLOGY:
Because of the large number of varlables in the
summer testlng (3 R-values, 2 Insulatlon types, and 2
test configurations--no RB and RBT), the Latin Square
design used In the prevlous TVA testing could no
be used. Instead, a split-split-plot test design
was chosen (see table 1). Thls design allowed a
greater number of variables to be tested but did not
completely account for weather differences between
phases. This problem was resolved by establishing a
weather criteria to be applied to each test phase.
This criteria was that each phase should conslst of
at least 3 days wlth each day having at least 3
consecutive hours above 85 degree F ambient temperature.
The result was that the test phases were quite
similar and any differences that did occur in ambient
temperature and other variables such as solar
radiation, wind speed, and inside cell temperature
were normalized by a linear regression analysis.
Cell differences were not a significant concern
because the plan called for both the no-RB and RB on
the rafters (RBR) configurations to be tested in each
cell for a particular insulatlon type and R-value.
For example, in phases 1 and 2 the no-RB
configuration is tested in both cells that have
cellulose. Also, phases 1-6 were duplicated (phases
7-12) and the insulatlon types were switched so that
each attic configuration and R-value was tested in
each cell.
The winter test plan (see table 2) was altered
so that the RBT also could be tested. Again a
weather criteria and linear regression analysis were
used to normalize weather differences between
phases. The weather criteria for the wlnter was that
each phase should consist of at least 2 days where
the mlnimum daily temperature was less than 32 degree F.
The cell difference problem was not completely
resolved since each attic configuratlon was not
tested in each cell.However, slnce each attic
configuration was tested in the 2 cells in whlch a
given insulation type was installed and since only
minor cell differences were noted in past tests, this
approach was deemed acceptable. Reference 8 contalns
discussion on the above experimental designs.
TEST EQUIPMENT:
Test Cells:
Five small structures or test cells
exposed to ambient conditions were used in this
testing. Each test cell had a roof whlch was hinged
along the peak so that one side could be opened to
allow easy access t o the attics. The roof peak was
oriented in the north/south direction so that the
roof surfaces faced east and west. Figure 1 shows
key test cell dimensions and details.
Attic Ventilation:
Attic ventilation in each
cell was provided by 2 gable and 4 soffit vents. The
net free area (NFA) of ventilation in each cell was
0.42 square feet (0.40 square feet in 4 soffit vents
and 0.02 square feet I n 2 gable vents) which is 31
percent more than the 0.32 square feet minimum NFA as
required by the Department of Housing and Urban
Development and the Federal Hou Ing Administration
for an attic of 48 square feet.
Heating and Cooling Systems:
Portable 1-kW forced-air electric heaters were used to heat the
cells during wlnter. These heaters were controlled
by thermostats in the cells that maintained
temperatures of 70 degree F ((+,-) (2 degree F))
A chilled water recirculation system was used to
cool the cells . Two small water chillers delivered
water at about 55 degree F which was stored in three
82-gallon storage tanks to meet peak demands. Water
from these tanks flowed continuously in parallel runs
of piping to each of the cells. When a thermostat in
a cell called for cooling, a diverting valve at the
cell re-routed the flow of cool water to a fan/air
heat exchange cell located in the cell.When the
cooling needs of a cell were satisfled, the diverting
valve closed whlch stopped the flow of water to the
fan coil . This system malntalned interior summer
temperatures of 74 degree F (typically (+,-)2 degree F but on rare
occassions dropping to near 70 degree F).
INSTRUMENTATION:
The heat transfer rates
through the cell's ceiling were measured wlth heat
flux transducers. Before installation, the
transducers were calibrated (with an uncertainty of
2.25 percent) by using known heat fluxes in the 1 t o
2 Btu/hr-ft square range. During both the summer and
winter tests, 5 heat flux transducers were installedd
on the attic side of the ceiling of each cell. These
heat flux transducers were approxlmately 2-Inch by
2-Inch squares and were located a t various places i n
the attics approxlmately midway between ceiling
joists .
Thirty-six data points were monitored in each
test cell . These consisted of:
1. 7 Insulatlon temperatures
2. 6 temperatures wlthln the test cell
3. 7 attic temperatures
4. 5 ceiling heat fluxes
5. 2 roof temperatures (underneath roof shingles)
6. 1 cell relative humidity
7. 1 cell electric energy usage for space heating
8. 2 status sensors ( to monitor opening and closlng of the door and roof)
9. 5 sensors to determine the cooling effect of the chilledd water system
In addition to these 180 data points (36 data
points per cell times 5 cells ),the following weather
data were monitored:
1. Two ambient temperatures
2. Solar radiation
3. Wind speed and direction
The above temperature measurements were made
wlth type-T thermocouples with standard limits of
error of (+,-)1.4 degree F.
DATA COLLECTION SYSTEM:
A data logger contlnuously recorded (approximately every 10
seconds) and stored values for aLl data poInts.
Every 15 minutes the data logger would relay a
15-minute "Integrated" value for each data point to a
magnetic tape. In the winter testing, the data also
was transmitted to an IBM Personal Computer so the
data could be reviewed daily.
RB AND INSULATION:
For all RB configurations,
summer and winter, a double-sided RB with 40-pound
kraft paper backing was used. The emissivity of both
sides of this RB was approximately 0.05. Because of
the large number of variables to be studied in the
summer (3 R-values, 2 types of Insulatlon. 2 attic
configurations--no RB and RBR), only the RBR was
tested in the sumner. With a better test design and
more experience in handling multiple R-values and
insulations, 2 RB cases (RBR and RBT) were tested in
the winter. To try to ensure reasonable ventilation
above the RB, the RBR was installed with a
3- t o 4-inch gap In the RB near the roof peak and
wlth a 2- t o 3-Inch gap between the RB and the
eaves. Figure 2 shows the RBR and RBT installations.
The insulations used throughout the summer and
winter testing were cellulose and rock wool which
were blown into the cells' attics by an insulatlon
contractor. It should be noted that fiberglass batts
(not blown) were used in the previous year's tests.
Testing during both summer and winter would begin by
having the insulatlon contractor blow either R11
cellulose or R11 rock wool into each cell . When
testing at the R11 level was completed,
the insulation contractor would blow additional cellulose
or rock wool into each cell to raise the R-value to
R19. The same process was repeated for the R30
level. The nominal insulation depths are shown in
table 3.
STATISTICAL ANALYSIS:
All the heat flux data were analyzed to
determine statistically signlficant differences at
the 95-percent confidence level using the following
procedure. The mean heat flux (derlved from the
measured values of the 5 heat flux transducers) for
each test design "block" (i.e., for each phase and
each cell ) was determlned. A linear regresslon
analysis model was then developed which equated the
heat flux as a function of key variables such as the
particular R-value/RB configuration, ambient
temperature, solar radiation, wind speed, and cell
temperature.
Using this linear regression model, the least
square heat flux mean for each R-value/RB
configuration is then calculated after normalizing
for any differences in the values of the key
variables between test design "blocks." By comparing
the actual mean heat fluxes with the linear
regression model predictions ( i.e., the least square
means), a standard error for each configuration can
be calculated. The standard error is essentially a
measure of the degree of variability of the data.
Finally, the standard error and the least square
mean calculation for each configuration are used to
determine whether the differences between various
configurations' least square mean heat fluxes are
statistically significant. In the discussion of
results, it will be noted when the statistical
significance (or nonsignificance) between heat fluxes
is especially important. Unless noted otherwise,
all references to statistical significance will
indicate the 95-percent confidence level.
RESULTS:
SUMMER RESULTS:
Cellulose and Rock Wool Insulations. One of the
main objectives of this work was to assess the
performance of RBs when used with two common
insulations--rock wool and cellulose. Nearly a11
past RB testlng has used fiberglass insulation, with
the exception of some laboratory testing conducted
at Texas A&M . Therefore, testing was needed to
verify that RBs also provide large ceiling heat
transfer reductions when used with cellulose and rock
wool.
The first key result was that both the
RBR/cellulose and RBR/rock wool R19 combinations
yielded large ceiling heat flux reductions simliar to
the Rl9/RBR/fiberglass combination. Also, the
percentage reduction in ceiling heat flux was very
similar to the reduction found with R19 fiberglass
insulation
The first key result was that both the
RBR/cellulose and RBR/rock wool R19 combinations
yielded large ceiling heat flux reductions similar to
the Rl9/RBR/fiberglass comblnation. Also, the
percentage reduction In ceiling heat flux was very
similar to the reduction found with R19 fiberglass
insulatlon.
The second key result was that no statistica1ly
significant differences were found in performance
between the cellulose and rock wool insulations (with
no RB present). Therefore, the summer data could be
analyzed as if the cellulose and rock wool
insulations were the same and, as a result, all the
data for a given R-value and attic configuratlon
(1.e. no RB or RBR), could be combined.
Analysis for All Hours. The data were analyzed
using all the data (i.e., all hours of the day) from
the "test" days as described in the section on test
methodology and the results are shown in table 4.
The units for heat flux in this and all the following tables are expressed Btu/hr-ft square . There are two key
results evident from this table.
First , when the RBR is added to R11 and R19, a
ceiling heat flux reduction of 30 percent or more
results. However, when a RBR is added to R30 the
percentage and absolute heat flux reduction are much
smaller.
The second key result is evident from a
comparison of Rll/RBR wlth R19/no RB and from a
comparison of R19/RBR with R30/no RB. From the heat
flux columns, It is evident that adding a RBR to R11
is nearly equivalent to having R19 insulation, and
adding a RBR to R19 is equivalent to having R30
insulation.
With R11 and R19 Insulation, the RBR produced
stastically significant reductions in ceiling heat
flux compared to the no-RB case.However, the
reduction in ceiling heat flux from adding a RBR to
R30 was not statistically significant.
Analysis for Day Hours. Table 5 gives the
results of an analysis using only data recorded
during day hours (deflned as 11 a.m. to 6 p.m.). The
results show that for the RBR at the R11 and R19
insulation levels the percent and absolute reductions
in ceiling heat flux are sizable.At R30, the RBR
percent and absolute reductions are smaller and not
statistically significant.
As with the all hours analysis (Table 4), the
ceiling heat flux for the RBR wlth a given R-value is
essentially the same as the ceiling heat flux for the
next higher R-value without the RBR.
Analysis for Night Hours. There were no
statistically significant differences (at the
90-percent as well as the 95-percent confidence
level) in average heat flux among any of the
configurations for the night hours between 12
midnight and 7 a.m. These heat fluxes ranged from a
high of 0.10 to a low of -0.09 Btu/hr-ft square. For
each R-value the RBRs caused only very small (statistically insignificant)
heat flux penalties (<= 0.13 BTU/hr-ft square) during the night hours compared to the same
R-value, no RB configuration.
Analysls by Temperature Range. Tables 6, 7, and
8 show the average ceiling heat fluxes for each
configuratlon for various ambient temperature
ranges. Above 80°F, the RBR, when added to R11 or
R19 insulation, provides sizable percent and absolute
reductlons in ceiling heat flux, and in each case
this reduction is statistically significant.
Above 80°F, the percent and absolute reductlon In ceiling
heat flux when adding a RBR to R30 are always less
than when adding a RBR to R11 or R19 insulation.
In addition, the differences in heat flux between the
R30 RBR and no-RB cases are not statistically
significant in any of the temperature ranges. Below
80 degree F, the RBR did not result in statistically
significant reductions in ceiling heat flux for any
R-value.
Another interesting result from these tables is
the relationship between R1l/RBR and R19/no RB and
between R19/RBR and R30/no RB (as also is discussed
in the sections on Analysis for All Hours and for Day
Hours). In nearly every temperature range above
80 degree F, the lower R-value when combined with the RBR
has essentially the same heat flux as the higher
R-value wlth no RB.
Heat Flux versus Tlme-of-Day Graphs. Figures 3
and 4 are graphs of the average ceiling heat flux
(using all the data from phases 1 throuah 6) versus
time of day for the no RB and RBR configurations for
R11, R19, and R30.
Figure 4 shows the results for the no RB and RBR
configurations for both R19 and R30 insulation. This
figure shows that the reduction in ceiling heat flux
from the RBR with R30 is much smaller than with R19.
Also, the ceiling heat fluxes for R19/RBR are very
nearly the same as for R30/no RB. It should be noted
that the Y-axls scale for thls figure is dlfferent
from the scale used in figure 3. The curves for R19
(with and without the RBR) are the same in both
figures.
ATTIC TEMPERATURES
In addition to the heat flux, attic air
temperatures were examined. Attic air temperatures
are of interest since air-conditioning ductwork is
somtimes located in attics and any reduction in
attic air temperatures by the RBRs will result in a
reduction in heat gain by the cool, conditioned air.
The attic alr temperature sensor was located six
inches above the insulation.
For ambient temperatures above 85 degree F, the
decrease in attic air temperature that results from
the addition of a RBR is 10 degree F or more for all
R-values. Greater temperature drops are seen for R11
and R19 than for R30 and the attic air temperature
decrease resulting from the RBR lessens as the
ambient temperature decreases and disappears below
80 degree F ambient temperature. Decreased heat gain by
attic ductwork as a result of the RBR could be
significant during ambient temperatures above 85 degree F.
Roof Temperatures. One of the key questions
concerning RBs has been whether they cause higher
roof single temperatures than normal which could
result in shorter roof life. This has been
investigated previously by ORNL, FSEC, and TVA. In
each case, it was found that RBs, especially the RBR.
do cause higher roof temperatures but that the
increase is not large. In the worst case, ORNL found
increases in roof temperatures of 10 degree F wlth the RBR.
Table 9 shows the result of an analysis of roof
temperatures for those test periods when the ambient
temperature was greater than 88 degree F and
the solar radiation greater than 200 Btu/hr-ft square.
The RBR does increase the average roof temperature at each
R-value level during these hot, sunny conditions, but
the increase is, at most, 4 degree F.
Side-by-Side Testing. A series of side-by-side
tests was conducted at the end of the primary summer
test to do a preliminary investigation of several
RB-related questions. Table 10 shows the results of
tests of a 1ow emissivity paint and table 11 gives
results from side-by-side tests of "miscellaneous"
configurations. The results given in tables 10 and
11 are the average heat fluxes for each configuration
when ambient temperatures were in the 80 degree F to
85 degree F and 85 degree F to 90 degree F ranges.
The low-emissivity paint was applied to the underside of the roof
deck (including rafters) in one of the test cells . The paint manufacturer claims
that the palnt can reduce the emissivity of the
underside of the roof deck from the usual 0.8 to 0.9
to near 0.2, thereby significantly reducing thermal
radiation heat transfer from the roof deck to the top
of the insulation. Table 9 shows that the
low-emissivit paint provides some small reductions
in ceiling heat flux when used with R11 insulation
but provides essentially no reduction in ceiling heat
flux when used with R19 or R30 insulation. These
were simple side-by-side tests with no correction for
any possible cell differences and the results should
be viewed with appropriate caution.
Table 11 shows the results of the other
side-by-side tests. The RBT with dust sprinkled on
the RB (line 2) was tested to assess the impact of
dust buildup. This is a critical concern for the RBT
configuration. Arizona dust was used; this dust is
commonly used for testing-air filters and has dust
micron slzes of: 0-5 microns: 39 percent; 5-10
mlcrons: 18 percent; 10-20 microns: 16 percent; 20-40
microns: 18 percent; 40-80 microns: 9 percent. No
attempt was made to weigh the dust applied to the RB
but a dust covering was used which by visual
observation was similar to that which caused a rise
in emissivity of RB samples, as measured by an
emissometer, from 0.05 to 0.50. Surprisingly, the
dust appeared to have little effect on the
effectiveness of the RE. The percent reduction in
ceiling heat flux was remarkably similar to that of a
RBT with no dust. This issue definitely needs
further research, and more detailed testing is
planned.
The next configuratlon tested (line 3) was a
single-sided RB placed on top of the insulation with
the reflective side facing down. The top side of the
RB was Kraft paper wlth a high emissivity (0.82).
This test was an attempt and simulate the case where
the RE on top, completely covered by dust, has its
top side emissivity drastically increased and would
show how much of the reduction in ceiling heat flux
is obtained from the low emittance surface that faces
down. The third line in table 11 shows that this
configuration provided essentially zero reduction in
ceiling heat flux compared to R19 only. From these
results, it appears that the surprising reduction in
ceiling heat flux from the RBT with dust does not
result from the low emittance surface facing down.
The last configuration tested was a black
plastic placed directly on top of the insulation.
The purpose of this test was to examine how much of
the reduction in ceiling heat flux from a RB on top
is from the creation of a radiant barrier to convection heat
transfer. The direction of convection heat transfer
is usually upward because of buoyant forces.
However, heat transfer by convection from hot attic
air to the insulation could possibly occur by forced
convection from wind currents entering the attic and
moving hot air near the roof downward to the
insulation. In other words, the black plastic with
its high emissivlty should yield little reductlon in
ceiling heat flux from reflecting thermal radiatlon;
therefore, any reduction should be a result of adding
a radiant barrier to convection heat transfer from the hot
attic air.
The fourth line in table 11 shows that t h i s
configuration also provides essentially no reduction
in ceiling heat flux relative to the R19 only case.
This result implies that the summer reduction in
ceiling heat flux from RBs does stem from a reduction
in radiation heat transfer from the roof and not from
the RB acting as a "convection" barrier. Again.
these were simple side-by-side tests with no
correction for any posslble cell differences and the
results should therefore be viewed with caution.
The results of the black plastic and
single-sided RB tests indicate that the reduction in
ceiling heat flux from the RBT with dust is not from
the reflective side facing down nor from it acting as
a convection radiant barrier to heat transfer. The top side
of the RB may still reflect large amounts of thermal
radiation from the roof deck despite the dust
WINTER RESULTS
Cellulose and Rock Wool Insulations. As wlth
the summer testing, one of the main objectives of
winter testing was to determine whether RBs provided
reductions in ceiling heat flux in winter with
cellulose and rock wool similar to the reductions
wlth fiberglass. In addition to the no RB and RBR
configurations tested in the summer, the RBT also was
tested during the 1986/1987 winter (see table 2). A
comparison of winter 1986/1987 results with winter 1985/1986 results shows that:
1. The RBT's reduction in ceiling heat flux
with cellulose and rock wool was similar in
almost all cases to the reductions with
fiberglass with the exception of two
instances in the All Hours and Day Hours
analyses (tables 12 and 14). In the All
Hours case, the RBT's reduction in ceiling
heat flux with R19 cellulose and rock wool
was much lower (5 percent) than with
fiberglass (15 percent). In the Day Hours
case, the penalty from the RBT with R19
cellulose and rock wool was large (-22
percent), while, wlth flberglass, the RBT
still showed an &percent reduction In
ceiling heat flux. These discrepancies
possibly could be due to the different attic
ventilation areas used in the 2 tests.
Attic ventilation area during the winter
1986/1987 tests was much less than durlng
winter 1985/1986 (0.42 versus 1.75 square
feet of NFA). Smaller ventilation area
could cause much higher attic air
temperatures during day hours and
therefore, the potential penalty from the
RBT would be increased. This attic
ventilation difference would not affect
Night Hours since there is no solar
radiation and wind speeds are much lower
2. The RBR's reduction in ceiling heat flux was
much lower in almost all cases. Agaln, the
higher penalty for the R19/RBR during Day
Hours of the 1986/1987 testing (-30% versus
-2% durlng 1985/1986) could be due to the
lower ventilation area as was discussed in
the previous paragraph. A theory to explaln
the much smaller reductions in ceiling heat
flux for the RBR for cellulose and rock wool
during night hours is not so obvious.
Analysls for A11 Hours. Table 12 shows the
results for all hours of the day. At the R11
insulation level both the RBR and RBT show a
reduction in ceiling heat flux. However, only the
RBT's reduction is statistically significant and it
is much larger (17 percent) than the RBR's reductlon
(6 percent). At R19 the RBR actually has a higher
overall heat flux than the no-RB case while the RBT
shows a small reduction in ceiling heat flux. At
R30, the RBR shows a small (6 percent) reduction in
ceiling heat flux while the RBT shows a large (15
percent) reduction in ceiling heat flux compared to
the no-RB case. None of these heat flux differences
are statistically significant except for the Rll/RBT
case mentioned above.
Analysis for Night Hours. Table 13 gives the
results of an analysis which examines the effects of
RBs during night hours (7 p.m. to 7 a.m.). The
reduction in ceiling heat flux during the night hours
is larger for both the RBR and RBT cases for each
R-value than during all hours of the days. The
reduction in ceiling heat flux was greater than 10
percent in all cases except for the RBR with R19 when
there was no reduction in ceiling heat flux.
However, only the reductlon in ceiling heat flux from
the RBT with R11 was statistically significant,
although the reduction from the RBR with R11 did
become significant at the 90-percent confidence level.
Analysis for Day Hours. Table 14 shows the
effects of RBs during day hours (11 a.m. to 4 p.m.).
As was expected. the-RBs cause a heat flux penalty at
all R-values because they prevent the warming of the
insulation that sometimes occurs from solar radiation
raising the temperature of the roof deck. Despite
the seemingly large percentage differences, only the
difference between the RBR and the no-RB R11 cases
was statistically significant.
Analysis by Temperature Range. Tables 15 and 16
qlve the results for ambient temperatures between
15 degree F and 25 degree F and between 25 degree F and 35 degree F.
respectively. For every R-value, the RBT results in
the highest (or best) heat flux and its percentage
reductlon in ceiling heat flux compared to the no-RB
case is usually quite large. The RBR gives very small
reductions in ceiling heat flux or a penalty during
l5 degree F to 25 degree F ambient temperatures. During 25 degree F
to 35 degree F conditions, the RBR performs somewhat
better than the lower temperature case, although the
reduction in ceiling heat flux is still small. In
every case, the reduction in ceiling heat flux from
the RBs decreases as the insulatlon R-value is
increased.
Heat Flux versus Time-of-Day Graphs. Figures 5,
6. and 7 are graphs for R11, R19, and R30
respectively, of the average ceiling heat-flux (using
all the data) versus time-of-day for all 3 attic
configuratlons. (The Y-axis scales for these 3
figures are different.) With R11 (figure 5). both
the RBR and the RBT provide ceiling heat flux
increases from 7 p.m. to 9 a.m. It should be noted
that unlike summer a heat flux increase is desirable
in the winter as less heat is lost from the
conditioned space. The RBT's increase in ceiling
heat flux is larger (nearly 0.75 versus less than 0.5
Btu/hr-ft square) than the RBR's throughout hours from 1
p.m. t o 4 p.m. The RBT also incurs a heat flux
penalty, but it is shorter in duration and smaller in
magnitude than wlth the RBR.
With R19, the RBR provides only small increases
in ceiling heat flux from 12 midnight to about 8 a.m.
while a large penalty is incurred during the
remainder of the hours. The RBT incurs a ceiling
heat flux penalty only from 12 noon to 5 p.m. and
provldes small but consistent increases in ceiling
heat flux during all the remaining hours of the day.
With R30. both the RBR and the RBT provide small
but consistent increases in ceiling heat flux from 10
p.m. to 9 a.m. During the day hours, however, both
RB conflguratlons Incur heat flux penalties compared
to R30/no RB.
CONCLUSIONS:
The following are the key conclusions resulting
from the 1986 summer testing:
1. The RBR provides large reductions in ceiling
heat flux (as compared with the same
R-value, no RE) with cellulose and rock wool
insulations, just as with fiberglass.
2. The RBR provides large reductions in ceiling
heat flux for insulatlon R-values of R19 or
less. The reductions in ceiling heat flux
from the RBR with R30 insulation is much
less than with R11 or R19 insulation.
3. Even with significant dust accumulation on
the RBT, the RB's performance or reduction
in ceiling heat flux may not degrade nearly
as much as would be expected from the
significant increases in RB emissivity
caused by small amounts of dust.
4. Summer heat flux reductions from the RBT do
not appear to result from it acting as a
"barrier" to convection heat transfer from
the hot attic air but appear to stem only
from it reducing radiation heat transfer
from the roof deck.
5. The RBR reduces attic air temperatures by a
significant amount (10 degree F or more) and this
air temperature reduction could result in
sizable savings from reduced heat gain by
central HVAC ductwork whlch is sometimes
located in attics.
The followlng are the key conclusions from the
1986/1987 winter testing:
1. The RBT performs somewhat similarly with R19
cellulose and rock wool as with R19
fiberglass.
2. The RBT provldes moderate increases (i.e.,
less heat loss from the conditioned space)
in ceiling heat flux at all three R-value levels.
3. The RBR performed quite differently with R19
cellulose and rock wool insulation as
compared to R19 fiberglass. Some, but not
all, of the performance differences could be
explained by the attic ventilation
differences between the two tests.
Therefore, it is still uncertain whether the
RBR performs similarly for cellulose and
rock wool insulatlons as for fiberglass.
4. The reduction in ceiling heat flux from the
RBR was much smaller than from the RBT and
was near zero or negative in several cases.
ACKNOWLEDGEMENTS:
The author would like to thank the many people
whose indispensable contributions made this work
possible. Special appreciation is expressed to Art
Hagood and Judy Driggans for their proficiency in the
interpretation and analysis of data, and for their
sound suggestions and advice throughout this
project. Also, John Callahan is recognized for
providing meticulous assistance in handling the
day-to-day operation of the test facility .
Other key participants without whom this project
could not have been completed were: Graham Siegel
(overall project guidance); Rose Anne Delorey, Steve
Mabry, and Bil1 Molloy (Instrumentation); Jarrett
Landrum (project guidance and technical assistance);
Shirley Ray (experimental design); Eric Westlund
(data analysis): Carolyn Park (report preparation);
and Ron Wilson and Jerry Fourroux (support engineering).
REFERENCES:
1. Hall, James A., "Performance Testing of
Radiant Barriers." Tennessee Valley Authority,
TVA/OP/ED&T-86/25. November 1986.
2. Roux, J. A. and Rish, J. W., "Modelling of
Heat Transfer Through Fiberglass Insulation To Assess
Attic Radiant Barriers." University of Mississippi.
Sponsored by the Tennessee Valley Authority,
TVA/OP/EDT-87/15, December 1985.
3. Fairey, Philip W., "Effects of Infrared
Radiation Barriers on the Effective Thermal
Resistance of Building Envelopes." Florida Solar
Energy Center. December 1982.
4. Levins, W. P. and Karnitz. M. A., "Coollng
Energy Measurements of Unoccupled Single-Family
Houses With Attics Containing Radiant Barriers." Oak
Ridge National Laboratory. Sponsored by the
Department of Energy and TVA. ORNL/CON-200, July
1986.
5. Levins, W. P. and Karnitz, M. A.. "Heating
Energy Measurement of Unoccupied Single-Family Houses
with Attics containing Radiant Barriers." Oak Ridge
National Laboratory. Sponsored by the Department of
Energy and Tennessee Valley Authority. ORNL/CON-213,
January 1987.
6. Levlns, W. P., and Karnitz, M. A.. "Cooling
Energy Measurements of Single Family Houses with
Attics Containing Radiant Barriers in combination
With R11 and R30 Ceiling Insulation." Oak Ridge
National Laboratory. Sponsored by the Department of
Energy and Tennessee Valley Authority. ORNLICON-226,
May 1987.
7. Levins, W. E. and Karnitz, M. A., "Heating
Energy Measurements of Single-Family Houses with
Attics Containing Radiant Barriers in Combination
with R11 and R30 Ceiling Insulation. Oak Rldge
National Laboratory, Sponsored by the Department of
Energy and Tennessee Valley Authority. ORNLICON-239,
March 1988.
8. Mendenhall, William. The Design and Analysis
of Experlments. Wadsworth Publishlng Company, Inc.
Copyright 1968.
9. TVA Material and Installation Standards;
Sectlon 6.1. Part C, Home Weatherization; January
1987.
10. Katipamula, S. and OINeal. D.L. "An
Evaluatlon of the Placement of Radiant Barriers on
Their Effectiveness in Reducing Heat Transfer in
Attics." Texas A&M Unlversity, November 1986.
Table 1: 1986 Summer Test Design
| Phase |
R-Value |
Cell(C) |
Cell(D) |
Cell(E) |
Cell(F) |
| 1 |
R11 |
RBR |
RBR |
no RB |
no RB |
| 2 |
R11 |
no RB |
no RB |
RBR |
RBR |
| 3 |
R19 |
no RB |
no RB |
RBR |
RBR |
| 4 |
R19 |
RBR |
RBR |
no RB |
no RB |
| 5 |
R30 |
RBR |
RBR |
no RB |
no RB |
| 6 |
R30 |
no RB |
no RB |
RBR |
RBR |
Notes: -RBR stands for RB attached to the underside of the rafters.
-Phases 7 through 12 were exactly like phases
1 through 6 except cells D and F had
cellulose and cells C and E had rock wool insulation.
Table 2: 1986/1987 Winter Test Design
| Phase |
R-Value |
Cell(C) |
Cell(D) |
Cell(E) |
Cell(F) |
| 1 |
R11 |
RBR |
no RB |
no RB |
RBT |
| 2 |
R11 |
RBT |
RBR |
RBR |
no RB |
| 3 |
R11 |
no RB |
RBT |
RBT |
RBR |
| 4 |
R19 |
RBT |
RBR |
RBR |
no RB |
| 5 |
R19 |
no RB |
no RB |
RBT |
RBT |
| 6 |
R19 |
RBR |
RBT |
no RB |
RBR |
| 7 |
R30 |
no RB |
RBT |
RBT |
RBR |
| 8 |
R30 |
RBT |
RBR |
RBR |
no RB |
| 9 |
R30 |
RBR |
no RB |
no RB |
RBT |
Notes: -RBT stands for RB placed on top of the insulation .
RBR stands for RB attached to the underside of the rafters.
Cells C and E had cellulose.
Cells D and F had rock wool.
Table 3: Insulation Thickness
| R-Value |
Cellulose |
Rock Wool |
| R11 |
3.0 inches |
3.5 inches |
| R19 |
5.1 inches |
6.1 inches |
| R30 |
7.0 inches |
9.6 inches |
Table 4: Summer Results-Average Ceiling Heat Fluxes For All Hours
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
2.38 |
-- |
| R11/RBR |
1.57 |
34% |
| R19/no RB |
1.45 |
-- |
| R19/RBR |
1.01 |
30% |
| R30/no RB |
1.06 |
-- |
| R30/RBR |
0.84 |
20% |
Average ambient conditions during these hours were:
Ambient Temperature = 81°F
Solar Radiation = 78 Btu/hr-ft square
Wind Speed = 2.6 mi/h
Since there were no significant differences in the
performances of cellulose and rock wool, the heat
flux data for both insulations were combined for
each R-value/attic conflguratlon in tables 3
through 8 and 11 through 15.
Table 5: Summer Results-Average Ceiling Heat Fluxes For Day Hours(11 a.m. to 6 p.m.)
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
5.27 |
-- |
| R11/RBR |
3.22 |
39% |
| R19/no RB |
3.20 |
-- |
| R19/RBR |
2.06 |
36% |
| R30/no RB |
2.07 |
-- |
| R30/RBR |
1.57 |
24% |
Average ambient conditions during these hours were:
Ambient Temperature = 89°F
Solar Radiation = 179 Btu/hr-ft square
Wind Speed = 4.7 mi/h
Table 6: Summer Results-Average Ceiling Heat Fluxes For 80°F-85°F Temperature Range
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
2.71 |
-- |
| R11/RBR |
1.80 |
34% |
| R19/no RB |
1.61 |
-- |
| R19/RBR |
1.06 |
34% |
| R30/no RB |
1.33 |
-- |
| R30/RBR |
1.14 |
14% |
Average ambient conditions during these hours were:
Ambient Temperature = 82.5°F
Solar Radiation = 82 Btu/hr-ft square
Wind Speed = 2.4 mi/h
Table 7: Summer Results-Average Ceiling Heat Fluxes For 85°F-90°F Temperature Range
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
4.53 |
-- |
| R11/RBR |
2.90 |
36% |
| R19/no RB |
2.63 |
-- |
| R19/RBR |
1.68 |
36% |
| R30/no RB |
1.80 |
-- |
| R30/RBR |
1.40 |
22% |
Average ambient conditions during these hours were:
Ambient Temperature = 87°F
Solar Radiation = 131 Btu/hr-ft square
Wind Speed = 3.4 mi/h
Table 8: Summer Results-Average Ceiling Heat Fluxes For 90°F-95°F Temperature Range
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
5.88 |
-- |
| R11/RBR |
3.68 |
37% |
| R19/no RB |
3.75 |
-- |
| R19/RBR |
2.60 |
31% |
| R30/no RB |
1.90 |
-- |
| R30/RBR |
1.54 |
19% |
Average ambient conditions during these hours were:
Ambient Temperature = 92°F
Solar Radiation = 179 Btu/hr-ft square
Wind Speed = 4.9 mi/h
Table 9: Summer Results - Roof Temperatures
| Configuration |
Temperature |
| R11/no RB |
155°F |
| R11/RBR |
159°F |
| R19/no RB |
153°F |
| R19/RBR |
155°F |
| R30/no RB |
154°F |
| R30/RBR |
156°F |
These roof temperatures were determined from test
periods when ambient temperatures and solar
radiation values were equal to or greater than 88°F and 200 Btu/hr-ft square respectively.The
actual average weather conditlons
during these hours were:
Ambient Temperature = 92°F
Solar Radiation = 247 Btu/hr-ft square
Wind Speed = 5 mi/h
Table 10: Summer Results-Average Ceiling Heat Fluxes with Low-Emissivity Paint
| Configuration |
Heat Flux(80°-85°F) |
Heat Flux(85°-90°F) |
% Saving (VS same R-value, no RB Paint) |
|
|
|
80°-85°F |
85°-90°F |
| R11 Only |
4.34 |
5.02 |
-- |
-- |
| R11/RB Paint |
3.81 |
4.73 |
12% |
6% |
| R19 Only |
2.08 |
2.31 |
-- |
-- |
| R19/RB Paint |
2.02 |
2.22 |
3% |
4% |
| R30 Only |
0.96 |
1.45 |
-- |
-- |
| R30/RB Paint |
1.00 |
1.53 |
-4% |
-6% |
Table 11: Summer Results-Average Ceiling Heat Fluxes for Miscellaneous Configurations
| Configuration |
Heat Flux(80°-85°F) |
Heat Flux(85°-90°F) |
% Saving (VS same R-value, no RB Paint) |
|
|
|
80°-85°F |
85°-90°F |
| 1 |
2.08 |
2.31 |
-- |
-- |
| 2 |
1.26 |
1.35 |
39% |
42% |
| 3 |
2.05 |
2.23 |
1% |
3% |
| 4 |
2.17 |
2.38 |
-4% |
-3% |
Configuration:
1: R19 Only
2: R19/RB on Top/With Dust
3: R19/RB on Top/Single Sided/Shiny Side Down
4: R19/Black Plastic on Top of Insulation
Table 12: Winter Results-Average Ceiling Heat Fluxes For All Hours
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
-2.42 |
-- |
| R11/RBR |
-2.28 |
6% |
| R11/RBT |
-2.02 |
17% |
| R19/no RB |
-1.49 |
-- |
| R19/RBR |
-1.56 |
-5% |
| R19/RBT |
-1.41 |
5% |
| R30/no RB |
-0.96 |
-- |
| R30/RBR |
-0.90 |
6% |
| R30/RBT |
-0.82 |
15% |
Average ambient conditions during these hours were:
Ambient Temperature = 40.2°F
Solar Radiation = 31.1 Btu/hr-ft square
Wind Speed = 1.9 mi/h
Table 13: Winter Results-Average Ceiling Heat Fluxes For Night Hours(7 p.m. to 7 a.m.)
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
-3.04 |
-- |
| R11/RBR |
-2.66 |
13% |
| R11/RBT |
-2.38 |
22% |
| R19/no RB |
-1.64 |
-- |
| R19/RBR |
-1.64 |
0% |
| R19/RBT |
-1.39 |
15% |
| R30/no RB |
-1.01 |
-- |
| R30/RBR |
-0.86 |
15% |
| R30/RBT |
-0.76 |
25% |
Average ambient conditions during these hours were:
Ambient Temperature = 37.7°F
Solar Radiation = 0 Btu/hr-ft square
Wind Speed = 1.5 mi/h
Table 14: Winter Results-Average Ceiling Heat Fluxes For Day Hours(11 a.m. to 4 p.m.)
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
-0.99 |
-- |
| R11/RBR |
-1.44 |
-45% |
| R11/RBT |
-1.25 |
26% |
| R19/no RB |
-0.98 |
-- |
| R19/RBR |
-1.27 |
-30% |
| R19/RBT |
-1.20 |
-22% |
| R30/no RB |
-0.90 |
-- |
| R30/RBR |
-1.12 |
-24% |
| R30/RBT |
-1.03 |
-14% |
Average ambient conditions during these hours were:
Ambient Temperature = 44.5°F
Solar Radiation = 102.4 Btu/hr-ft square
Wind Speed = 2.5 mi/h
Table 15: Winter Results-Average Ceiling Heat Fluxes For 15°F - 25°F Temperature Range
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
-4.17 |
-- |
| R11/RBR |
-3.62 |
13% |
| R11/RBT |
-3.27 |
22% |
| R19/no RB |
-2.42 |
-- |
| R19/RBR |
-2.36 |
2% |
| R19/RBT |
-2.07 |
14% |
| R30/no RB |
-1.07 |
-- |
| R30/RBR |
-1.17 |
-9% |
| R30/RBT |
-1.03 |
4% |
Average ambient conditions during these hours were:
Ambient Temperature = 22.7°F
Solar Radiation = 2.7 Btu/hr-ft square
Wind Speed = 0.8 mi/h
Table 16: Winter Results-Average Ceiling Heat Fluxes For 25°F - 35°F Temperature Range
| Configuration |
Heat Flux(Btu/hr-ft square) |
% Saving (VS same R-value, no RB) |
| R11/no RB |
-3.42 |
-- |
| R11/RBR |
-3.06 |
11% |
| R11/RBT |
-2.72 |
20% |
| R19/no RB |
-2.16 |
-- |
| R19/RBR |
-1.98 |
8% |
| R19/RBT |
--1.79 |
17 |
| R30/no RB |
-0.98 |
-- |
| R30/RBR |
-0.90 |
-8% |
| R30/RBT |
-0.85 |
13% |
Average ambient conditions during these hours were:
Ambient Temperature = 30.9°F
Solar Radiation = 21.9 Btu/hr-ft square
Wind Speed = 1.7 mi/h
FIGURES
LEGAL NOTICE
This report was prepared by the Tennessee Valley
Authority (TVA) in furtherance of its statutory
responsibilities. Neither TVA, the United states,
nor any of their agents or employees: (1) make any
warranty or representation, express or implied, as to
the accuracy, completeness, usefulness, or
reliability of any information, apparatus, product,
method, or process dlscussed i n this report; (2)
assume any liability or responsibility for the use
of, or for damages resulting from the use of, any
Information, apparatus, product, method, or process
discussed in this report; or (3) represent that the
use of any Information, apparatus, product, method,
or process dlscussed in this report would not
Infringe privately owned rights.
Reference herein to any specific commercial
product, process, method, or service by trade name,
trademark, manufacturer, or othewise does not
constitute or imply an endorsement or recommendation
by TVA, the United States, or any of their agents or
employees. The views and opinions of the author
expressed herein do not necessarily state or reflect
those of TVA.